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BECA 86K

BECA 86K

Description

The BECA 86K profile is a sealing ring machined from virgin or filled PTFE consisting of a primary lip for dynamic sealing at very high speed facing the main fluid and an O-ring for static sealing.
As the sealing lip is not spring-loaded, this allows the profile to operate at higher speeds. The profile is designed with a metal cage to give stability to the joint under high stress.

 

Advantages

Low friction coefficient; no stick-slip effect on start up
Excellent abrasion resistance 
Suitable for a wide temperature range
Effective in dry or poorly lubricated environment
Excellent chemical inertia
 

Technical data

Temperature

-30°C/+200°C

Pressure

In dynamic applications : 0.15 MPa

Speed

30 m/s

PV maximum

PV (m/s x MPa) 2.6 in lubricated medium
PV (m/s x MPa) 1.30 in dry environment

Applications

Aeronautics
Food industry
General industry
Medical
Electric motors
Motors and pumps
Robotics

Materials

Profiled seal

Virgin PTFE
Carbon filled PTFE
Graphite filled PTFE
PTFE filled with glass fibers + MOS2

O'ring

NBR 70 Shore A
FKM 70 Shore A
EPDM 70 Shore A
HNBR 70 Shore A
VMQ 70 Shore A

Metal cage

Steel: AISI 1070-1090
Stainless steel: AISI 304

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Dimensions
Materials
Conditions
for use
Shaft design
Housing design
Assembly recommendations

Dimensions

Installation drawingAssembly diagram BECA 86K

Materials

Friction ring O'ring   Surface contact area
Standard code

ISO

code

Material Color Characteristics Code Nature of the material Service temperature Metal cage
DP P Virgin PTFE White Chemical resistance
Impermeability
Dielectric
Anti-stick
Low friction coefficient
Food industry
K6 NBR 70 Shore A -30°C / +100°C

AISI 1070-1090

AISI 304

Steel
Stainless steel
Chrome steel
Aluminum
Bronze
Cast iron
Treated surface
G6 FKM 70 Shore A -20°C / +200°C
C6 EPDM 70 Shore A -45°C / +150°C
F6 VMQ 70
Shore A 
-60°C / +200°C
DC C PTFE
+ 25% Carbone
Grey

Improvement

  • Wear properties
  • Compression resistance

Good resistance to chemicals
Thermal and electrical conductivity
Anti-static

Powerful in applications 
dynamic with compression

K6 NBR 70 Shore A -30°C / +100°C
G6 FKM 70 Shore A -20°C / +200°C
C6 EPDM 70 Shore A -45°C / +150°C
CG C PTFE
+ 23% Carbone
+ 2%Graphite
Black K6 NBR 70 Shore A -30°C / +100°C
G6 FKM 70 Shore A -20°C / +200°C
C6 EPDM 70 Shore A -45°C / +150°C
DV V PTFE
+ 25 % Glass
Blue

Improvement

  • Wear properties
  • Mechanical outfit

Slightly more abrasive but phenomenon
corrected by the addition of MOS2
Chemical and dielectric properties preserved

Well suited to motion applications
simultaneous rotating and reciprocating

K6 NBR 70 Shore A -30°C / +100°C Steel
Chrome steel
Cast iron
G6 FKM 70 Shore A -20°C / +200°C
VM M PTFE
+ 15 % Glass
+ 5% MoS2
Grey K6 NBR 70 Shore A -30°C / +100°C
G6 FKM 70 Shore A -20°C / +200°C
DG G PTFE
+ 15% Graphite
Black

Improvement

  • Wear properties

Reduced wear of metal parts
Self-lubrication
Thermal and electrical conductivity
Low permeability
Good coefficient of friction
Anti static
Powerful in applications
dynamic with self-lubrication

K6 NBR 70 Shore A -30°C / +100°C Steel
Stainless steel
Chrome steel
Aluminum
Bronze
Cast iron
Treated surface
G6 FKM 70 Shore A -20°C / +200°C
C6 EPDM 70 Shore A -45°C / +150°C
DB B PTFE
+ 60% Bronze
Dark brown

Improvement

  • Wear properties
  • Resistance to deformation and creep
  • Compressive strength

Self-lubrication
Electrical and thermal conductivity
Does not alter metal parts
Loss of hold with certain chemicals

Use for dynamic seals with high compression and low wear levels

K6 NBR 70 Shore A -30°C / +100°C Steel
Chrome steel
Cast iron
G6 FKM 70 Shore A -20°C / +200°C
B4 B PTFE
+ 40% Bronze
Dark brown K6 NBR 70 Shore A -30°C / +100°C
G6 FKM 70 Shore A -20°C / +200°C

Other qualities of materials are available depending on your particularities.

Conditions for use

4.EN_Courbe_temperature

Shaft design

Assembly diagram BECA 86K

Shaft material

Suitable materials are:

  • Steels common in mechanical construction type C35 and C45

  • Stainless steels type 1.4300 and 1.4112 for watertightness

  • Aluminum

  • Cast iron

  • Plastic materials

 

Shaft hardness


The hardness of the shaft will depend on the linear speed (in m/s) and the level of the environment.

HRC hardness Rotation speed  
Environement v ≤ 2,5 m/s v ≤ 5,0 m/s v ≤ 10,0 m/s v ≤ 15,0 m/s v ≤ 20,0 m/s v ≤ 25,0 m/s v ≤ 30,0 m/s
Lubricated 35 40 52 58 58 62 62
Dry 40 52 58 60 62 62 62
Water 40 40 40 40 40 40 40
Abrasive 58 62 62 62 62 62 62

 

Surface conditions

The surface quality of the tree must take into account the recommendations below.

Standard conditions:

  • Ra = 0.1 to 0.2 µm
  • Rz = 1.0 to 3.0 µm

Shaft tolerance
The shaft must be of tolerance h11 according to ISO 286-2

Shaft diameter

Ød1 (mm)

Tolerance
h11 (mm)
Ød1 ≤ 3,0 -0,060 / 0
3,0 < Ød1 ≤ 6,0 -0,075 / 0
6,0 < Ød1 ≤ 10,0 -0,090 / 0
10,0 < Ød1 ≤ 18,0 -0,110 / 0
18,0 < Ød1 ≤ 30,0 -0,130 / 0
30,0 < Ød1 ≤ 50,0 -0,160 / 0
50,0 < Ød1 ≤ 80,0 -0,190 / 0
80,0 < Ød1 ≤ 120,0 -0,220 / 0
120,0 < Ød1 ≤ 180,0 -0,250 / 0
180,0 < Ød1 ≤ 250,0 -0,290 / 0
250,0 < Ød1 ≤ 315,0 -0,320 / 0
315,0 < Ød1 ≤ 400,0 -0,360 / 0
400,0 < Ød1 ≤ 500,0 -0,400 / 0

 

Chamfer and Radius

To avoid altering the primary lip of the sealing ring during assembly, it is strongly recommended to provide a chamfer on the shaft. Please refer to the table below.

Shaft diameter

Ød1 (mm)

Chamfer diameter

Ød3 (mm)

Radius
R (mm)
Ød1 ≤ 10,0 Ød1 - 1,50 2,00
10,0 < Ød1 ≤ 20,0 Ød1 - 2,00 2,00
20,0 < Ød1 ≤ 30,0 Ød1 - 2,50 3,00
30,0 < Ød1 ≤ 40,0 Ød1 - 3,00 3,00
40,0 < Ød1 ≤ 50,0 Ød1 - 3,50 4,00
50,0 < Ød1 ≤ 70,0 Ød1 - 4,00 4,00
70,0 < Ød1 ≤ 95,0 Ød1 - 4,50 5,00
95,0 < Ød1 ≤ 130,0 Ød1 - 5,50 6,00
130,0 < Ød1 ≤ 240,0 Ød1 - 7,00 8,00
240,0 < Ød1 ≤ 500,0 Ød1 - 11,00 12,00

 

Shaft runout

Shaft runout corresponds to a deviation between the real axis of the shaft and the theoretical axis of rotation. It is important to minimize shaft runout by positioning the seal ring as close as possible to the bearing. The table below describes the maximum permissible values ​​depending on the rotation speed and the material of the sealing lip.

Shaft run-out for shaft seals with spring

 

Eccentricity


The shaft and housing must be mounted centered in relation to each other to eliminate any one-sided radial loading at the sealing lip of the ring. This joint can tolerate 0.05 to 0.10 mm of coaxiality defect depending on the diameter of the shaft.

 

 

Housing design

Assembly diagram BECA 86K

Surface conditions

The surface quality of the accommodation must take into account the recommendations below.

Standard conditions for elastomer coated bushings:

  • Ra = 0.8 µm
  • Rz = 1.6 µm

 

Housing bore diameter tolerance


The housing bore diameter must be tolerance H8 according to ISO 286-2

Bore diameter
ØD1 (mm)

Tolerance
H8 (mm)

3,0 < ØD1 ≤ 6,0 0 / +0,018
6,0 < ØD1 ≤ 10,0 0 / +0,022
10,0 < ØD1 ≤ 18,0 0 / +0,027
18,0 < ØD1 ≤ 30,0 0 / +0,033
30,0 < ØD1 ≤ 50,0 0 / +0,039
50,0 < ØD1 ≤ 80,0 0 / +0,046
80,0 < ØD1 ≤ 120,0 0 / +0,054
120,0 < ØD1 ≤ 180,0 0 / +0,063
180,0 < ØD1 ≤ 250,0 0 / +0,072
250,0 < ØD1 ≤ 315,0 0 / +0,081
315,0 < ØD1 ≤ 400,0 0 / +0,089
400,0 < ØD1 ≤ 500,0 0 / +0,097
500,0 < ØD1 ≤ 630,0 0 / +0,110

 

Housing width dimensions

The table below provides information on the recommended groove width and radius.

Height
H1
Width Radius
R2 max
L2min (H1x0,85) L1min (H1+0,25)
7,00 6,15 7,25 0,30
8,00 7,00 8,25
10,00 8,70 10,25
12,00 10,40 12,25 0,50
15,00 12,95 15,25
20,00 17,20 20,25

 

Radial extrusion set dimensions

When operating under pressure, and in order to prevent the seal from extruding, the seal should be held in its groove with a stop dimensioned so that the radial extrusion clearance does not exceed 0.30 mm maximum.

 

Assembly recommendations

Several essential rules must be respected before proceeding with the assembly of the joints.

  • Check that the mechanical parts (shaft and housing) have an entry chamfer.
  • Deburr and chamfer or round off sharp edges, cover threaded parts.
  • Remove machining chips and any impurities and other foreign particles
  • Thoroughly clean all mechanical parts.
  • If using assembly tools, check that they are clean and free of sharp edges.

Layout diagram BECA 86K

Only on request